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WLED Degchi Lamp

While traveling in India I came across these nice looking tin lamps.

It is sometimes called a Degchi lamp. Since I am not a fan of open flames so leds will have to fill in the role of a candle. This build will be a bit rough. I will refine the lamp in later posts.

Parts

Controller

ESP8266

Esp8266 Huzzah

Esp8266 Huzzah documentation

Level shifter

GeeekPi 6Pack TXS0108E 8 Channel Logic Level Converter Bi-Directional High Speed Full Duplex Shifter 3.3V 5V for Arduino Raspberry Pi

LED Strip

Led Strip

Power supply

5v 10 amp power upply with barrel plug

Plug

Barrel plug

Software

WLED

wled

Binary

Wled binary

Flashing

You will need a 3.3v usb to serial adapter. An FTDI based usb to serial adapteris perfered.

https://docs.espressif.com/projects/esptool/en/latest/esp32/
Method 2 https://kno.wled.ge/basics/install-binary/

Connections



Connection between the usb to serial adapter and the ESP8266.

  • Logic Level set to 3.3V
  • ESP -> FTDI
  • TX -> RX
  • RX -> TX
  • VCC -> 5V
  • GND -> GND

Operating system permission workarounds

In order to write data to ttyUSB or other serieal ports you must be a member of the dialout group.

sudo usermod -a -G dialout your_user_name

Log out log in

sudo esptool.py -p ttyUSB0sudo esptool.py -p ttyUSB0 write_flash 0x0 ./WLED_0.13.1_ESP8266.bin

Electronics

Schematic







Electronics Rough Fit

Playing around with the electronics to confirm that the design works as expected.







Everything is hooked up but the lights are not working.

Discovered that the OE pin on the TXS0108E needs to be pulled high to VA (ESP Logic Level High 3.3V)



Physical Construction

Lamp

Test Fit

Lets see how everything could fit inside the lamp. Who cares how it looks at the moment. We will polish it later.







Electronics Enclosure

FreeCad Model

Degchi_Lamp_Enclosure.FCStd

First atttempt to create a quick enclosure.

View of the enclosure lid.

Enclosure STLs

Degchi_Lamp_Enclosure-Degchi_Lamp_Electronics_Enclosure.stl

Enclosure Main Body

Degchi_Lamp_Enclosure-Degchi_Lamp_Electronics_Cover.stl

Enclosure Main Body

Enclosure Assembly

1 amp Fuse

All the electronics seem to fit. A more professional version will be created when I get the parts.

Forcing all the electronics into the enclosure.

Everything is coming together.

Power on testing

Led Mounts

The inside of the lamp is coated in a thick non conductive coating. For the time being the led strip is just placed inside the lamp body.

Connecting to WIFI

WLED 13.1 has some trouble connecting to wifi networks.

  • Set wifi control channel to a fixed channel. e.g 1

  • Change channel width to 20 Mhz

  • Bind to static ip in router

  • Add the same static ip in wled wifi settings

Results

I am not a fan of this very large black power cable. I will replace the power cord with USB-C.
After measuring the power usage of the lamp at peak load it looks like USB-C is a good option. Peak load 0.6 Amps
This will be covered in a follow up article.